{"id":6458,"date":"2017-05-12T08:15:27","date_gmt":"2017-05-12T14:15:27","guid":{"rendered":"https:\/\/www.ulprospector.com\/knowledge\/?p=6458"},"modified":"2023-06-06T12:50:21","modified_gmt":"2023-06-06T18:50:21","slug":"pc-settle-down-factors-that-influence-pigment-settling-and-stability","status":"publish","type":"post","link":"https:\/\/ulprospector.ul.com\/6458\/pc-settle-down-factors-that-influence-pigment-settling-and-stability\/","title":{"rendered":"Settle Down: Factors that Influence Pigment Settling and Stability"},"content":{"rendered":"<p><strong><em>Introduction<\/em><\/strong> -The first steps in the pigment dispersion process are wetting and separation of the pigment. However, if the pigment dispersion is not properly stabilized, <strong><em>flocculation<sup>1<\/sup><\/em><\/strong> (fig. 1, 2) will result. Flocculation is a result of pigment particles being attracted to each other to form loose aggregates that can be redispersed under mild shear.<\/p>\n<p>When pigment particles are strongly attracted to one other a cementing or <strong><em>agglomeration<\/em><\/strong> of the particles can occur. <em>Agglomerates<\/em> (chemically bound pigment aggregates that are encapsulated by resin or wetting agent) cannot be readily redispersed. <em>Flocculation<\/em> can be reversed by the application of low shear to the paint. <em>Flocculation<\/em> can have an adverse effect on color development, gloss and hiding.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-6464\" src=\"https:\/\/ulprospector.ul.com\/media\/2017\/05\/F12.jpg\" alt=\"\" width=\"800\" height=\"500\" srcset=\"https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2017\/05\/F12.jpg 800w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2017\/05\/F12-300x188.jpg 300w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2017\/05\/F12-768x480.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p>\n<figure id=\"attachment_6461\" class=\"thumbnail wp-caption aligncenter\" style=\"width: 800px\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-6461 size-full\" src=\"https:\/\/ulprospector.ul.com\/media\/2017\/05\/ron-pigment-particles-flocculation-agglomeration-fig3-e1494362906380.png\" alt=\"\" width=\"800\" height=\"471\" \/><figcaption class=\"caption wp-caption-text\">Fig. 3: Relationship between Primary Pigment Particles, Flocculation and Agglomeration2 SOURCE:<a href=\"http:\/\/www.mdpi.com\/1420-3049\/19\/11\/18192\/htm\" target=\"_blank\" rel=\"noopener noreferrer\"> MDPI.com<\/a><\/figcaption><\/figure>\n<p>The two main mechanisms to obtain pigment stabilization are <em>steric<\/em> and <em>charge<\/em>. In charge repulsion, particle surfaces with like charges repel each other (more applicable to waterborne systems, Fig. 4) whereas steric stabilization is a more common mechanism in solvent born paints (Fig. 5). Properly stabilized pigment dispersions prevent flocculation and agglomeration.<\/p>\n<figure id=\"attachment_6465\" class=\"thumbnail wp-caption alignleft\" style=\"width: 461px\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-6465\" src=\"https:\/\/ulprospector.ul.com\/media\/2017\/05\/ron-pigment-stabilization-fig4.jpg\" alt=\"\" width=\"461\" height=\"200\" srcset=\"https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2017\/05\/ron-pigment-stabilization-fig4.jpg 461w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2017\/05\/ron-pigment-stabilization-fig4-300x130.jpg 300w\" sizes=\"(max-width: 461px) 100vw, 461px\" \/><figcaption class=\"caption wp-caption-text\">Fig. 4: Charge Repulsion Stabilization Mechanism3 SOURCE: <a href=\"http:\/\/coatings.dow.com\/en\/products\/tamol\" target=\"_blank\" rel=\"noopener noreferrer\">Dow Coatings.com<\/a><\/figcaption><\/figure>\n<figure id=\"attachment_6466\" class=\"thumbnail wp-caption alignleft\" style=\"width: 450px\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-6466 size-full\" src=\"https:\/\/ulprospector.ul.com\/media\/2017\/05\/ron-pigment-dispersion-stabilisation-fig5.gif\" alt=\"\" width=\"450\" height=\"188\" \/><figcaption class=\"caption wp-caption-text\">Fig. 5: Steric Stabilization Mechanism4 SOURCE: <a href=\"http:\/\/www.inkline.gr\/inkjet\/newtech\/tech\/dispersion\/\" target=\"_blank\" rel=\"noopener noreferrer\">Inkline.gr<\/a><\/figcaption><\/figure>\n<p>Pigment dispersion in aqueous media uses the same principles as inorganic solvent media: that is, proper wetting, pigment dispersion and stabilization. However, the surface tension of water and high polarity makes it more problematic in wetting low polarity pigments. In many cases, water interacts aggressively with the surface of the pigment, destabilizing the dispersant on the pigment surface. Ensure that the pigment dispersion is uniform and stabilized (elimination of pigment <em>flocculation<\/em> of one pigment with the exclusion of other pigments). Thirdly, the use of suitable wetting agents\/surfactants help to ameliorate differences in polarity and <em>surface tension<\/em> between pigments that contribute to <em>pigment destabilization.<\/em><\/p>\n<p>Inorganic pigments such as iron oxides, titanium dioxide, calcium carbonate, zinc oxide, and silicon dioxide, calcium carbonate and barium sulfate and many other filler pigments have a very polar surface. However, water alone normally does not adequately wet the pigment surface. Accordingly, they require a <em>surfactant <\/em>to wet and stabilize the dispersion.<\/p>\n<p>Also, many pigment manufacturers supply <em>surface-treated pigments<\/em> to help pigment stabilization. Many manufacturers modify the surface of organic pigment to increase polarity by adding a layer of inorganic oxide to improve pigment wetting.<\/p>\n<p>No discussion on pigment stabilization is complete without considering the effect of <em>pigment settling<\/em> with time.\u00a0 These factors all influence the degree of pigment settling and resistance to hard settling:<\/p>\n<ul>\n<li>Quality of the pigment dispersion<\/li>\n<li>pigment particle size<\/li>\n<li>oil absorption<\/li>\n<li>shape<\/li>\n<li>distribution<\/li>\n<li>pigment density<\/li>\n<li>paint viscosity<\/li>\n<\/ul>\n<p>A more complete discussion of the impact of each of these parameters on pigment hard settling and stability would require several articles to adequately describe. \u00a0However, Figure 6 provides a simplified relationship of pigment and paint parameters to pigment settling.<\/p>\n<figure id=\"attachment_6467\" class=\"thumbnail wp-caption aligncenter\" style=\"width: 518px\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-6467\" src=\"https:\/\/ulprospector.ul.com\/media\/2017\/05\/ron-pigment-settling-fig6.png\" alt=\"\" width=\"518\" height=\"279\" srcset=\"https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2017\/05\/ron-pigment-settling-fig6.png 518w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2017\/05\/ron-pigment-settling-fig6-300x162.png 300w\" sizes=\"(max-width: 518px) 100vw, 518px\" \/><figcaption class=\"caption wp-caption-text\">Fig. 6: Relationship of Parameters to Settling<\/figcaption><\/figure>\n<p>Finally, the use of an appropriate thixotrope helps to build sufficient viscosity and a network structure that discourages pigment hard settling. A suitable thixotrope can improve resistance to hard settling by a few different mechanisms.<\/p>\n<ul>\n<li>Improves resistance to hard settling by increasing low shear viscosity<\/li>\n<li>Forms an association with the pigment to decrease the effective density of the settled pigment layer.<\/li>\n<\/ul>\n<p>However, one must be sure that there is acceptable compatibility between the thixotropic and dispersant. Thixotropes commonly used to promote soft settling include clays treated with quaternary ammonium compounds to provide higher organophilicity for solvent born coatings. Attapulgite clays are used in both waterborne and solvent born coatings, as the needle like clay particles associate to increase viscosity that easily breaks down under shear. Other polymeric thickeners can be effective by increasing viscosity and by promoting readily redispersible soft settling, such as:<\/p>\n<ul>\n<li>Fine particle silicas<\/li>\n<li>castor oil derivatives<\/li>\n<li>basic calcium sulfonate<\/li>\n<li>colloidal aluminum silicate<\/li>\n<\/ul>\n<h3>References:<\/h3>\n<ol>\n<li><a href=\"https:\/\/www.ulprospector.com\/en\/na\/Coatings\/Detail\/15996\/530924\/Dispersing-and-Wetting-Hydrophobic-Pigments-and-Fillers-in-Water-Based-Paints-to-avoid-Pigment-Flooding-and-Floating?st=31\" target=\"_blank\" rel=\"noopener noreferrer\">Dispersing and Wetting Hydrophobic Pigments and Fillers in Water Based Paints to avoid Pigment Flooding and Floating<\/a><\/li>\n<li>MDPI.com: <a href=\"http:\/\/www.mdpi.com\/1420-3049\/19\/11\/18192\/htm\" target=\"_blank\" rel=\"noopener noreferrer\">UV-Absorption\u2014The Primary Process in Photocatalysis and Some Practical Consequences<\/a><\/li>\n<li>Organic Coatings, Science and Technology, Third Addition, wicks et.al., Wiley Interscience, 2007<\/li>\n<li>Paint Flow and Pigment Dispersion, Second Edition, Patton, Wiley Interscience, 1983<\/li>\n<\/ol>\n","protected":false},"excerpt":{"rendered":"<p>Introduction -The first steps in the pigment dispersion process are wetting and separation of the pigment. However, if the pigment dispersion is not properly stabilized, flocculation1 (fig. 1, 2) will result. Flocculation is a result of pigment particles being attracted &hellip; <a href=\"https:\/\/ulprospector.ul.com\/6458\/pc-settle-down-factors-that-influence-pigment-settling-and-stability\/\">Continued<\/a><\/p>\n","protected":false},"author":12,"featured_media":6468,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"episode_type":"","audio_file":"","podmotor_file_id":"","podmotor_episode_id":"","cover_image":"","cover_image_id":"","duration":"","filesize":"","filesize_raw":"","date_recorded":"","explicit":"","block":"","itunes_episode_number":"","itunes_title":"","itunes_season_number":"","itunes_episode_type":"","footnotes":""},"categories":[16],"tags":[219],"ppma_author":[1249],"class_list":{"0":"post-6458","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-paint-coatings","8":"tag-category-overview","9":"entry"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Pigment Stabilization: Factors that Influence Pigment Settling and Stability<\/title>\n<meta name=\"description\" content=\"Expert Ron Lewarchik offers insight into the two main mechanisms that impact pigment stabilization, and how to prevent flocculation and agglomeration.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/ulprospector.ul.com\/6458\/pc-settle-down-factors-that-influence-pigment-settling-and-stability\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Pigment Stabilization: Factors that Influence Pigment Settling and Stability\" \/>\n<meta property=\"og:description\" content=\"Expert Ron Lewarchik offers insight into the two main mechanisms that impact pigment stabilization, and how to prevent flocculation and agglomeration.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/ulprospector.ul.com\/6458\/pc-settle-down-factors-that-influence-pigment-settling-and-stability\/\" \/>\n<meta property=\"og:site_name\" content=\"Prospector Knowledge Center\" \/>\n<meta property=\"article:published_time\" content=\"2017-05-12T14:15:27+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2023-06-06T18:50:21+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2017\/05\/41997995_1200630.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1200\" \/>\n\t<meta property=\"og:image:height\" content=\"630\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Ron Lewarchik\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:image\" content=\"https:\/\/ulprospector.ul.com\/media\/2017\/05\/41997995_150150.jpg\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Ron Lewarchik\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"4 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/ulprospector.ul.com\\\/6458\\\/pc-settle-down-factors-that-influence-pigment-settling-and-stability\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/ulprospector.ul.com\\\/6458\\\/pc-settle-down-factors-that-influence-pigment-settling-and-stability\\\/\"},\"author\":{\"name\":\"Ron Lewarchik\",\"@id\":\"https:\\\/\\\/ulprospector.ul.com\\\/#\\\/schema\\\/person\\\/21b1c19e5a3e88e83d018aeeeb06d5c1\"},\"headline\":\"Settle Down: Factors that Influence Pigment Settling and Stability\",\"datePublished\":\"2017-05-12T14:15:27+00:00\",\"dateModified\":\"2023-06-06T18:50:21+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/ulprospector.ul.com\\\/6458\\\/pc-settle-down-factors-that-influence-pigment-settling-and-stability\\\/\"},\"wordCount\":714,\"image\":{\"@id\":\"https:\\\/\\\/ulprospector.ul.com\\\/6458\\\/pc-settle-down-factors-that-influence-pigment-settling-and-stability\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/ulprospector.ul.com\\\/wp-content\\\/uploads\\\/2017\\\/05\\\/41997995_600400.jpg\",\"keywords\":[\"Category Overview\"],\"articleSection\":[\"Paint &amp; 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Lewarchik, President and CEO of Chemical Dynamics, LLC, brings 40 years of paint and coatings industry expertise to his role as a contributing author with the Prospector Knowledge Center. As a contributing writer, Ron pens articles on topics relevant to formulators in the coatings industry. He also serves as a consultant for the Prospector materials search engine, advising on issues related to optimization and organization materials within the database. Ron's company, Chemical Dynamics, LLC (www.chemicaldynamics.net), is a full-service paint and coatings firm specializing in consulting and product development based in Plymouth, Michigan. Since 2004, he has provided consulting, product development, contract research, feasibility studies, failure mode analysis and more for a wide range of clients, as well as their suppliers, customers and coaters. He has also served as an Adjunct Research Professor at the Coatings Research Institute of Eastern Michigan University. As such, Ron was awarded a sub-grant from the Department of Energy to develop energy-saving coating technology for architectural applications, as well as grants from private industry to develop low energy cure, low VOC compliant coatings. He taught courses on color and application of automotive top coats, cathodic electro-coat and surface treatment. His experience includes coatings for automotive, coil, architectural, industrial and product finishing. Previously, Ron was the Vice President of Industrial Research and Technology, as well as the Global Director of Coil Coating Technology for BASF (Morton International). During his fourteen-year tenure with the company, he developed innovative coil coating commercial products primarily for roofing, residential, commercial and industrial building, as well as industrial and automotive applications. He was awarded fifteen patents for new resin and coating formulas. From 1974 to 1990, Ron held positions with Desoto, Inc. and PPG Industries. He was the winner of two R&amp;D awards for coatings utilizing PVDF resins, developed the first commercial high solids automotive topcoat and was awarded 39 U.S. patents for a variety of novel technologies he developed. He holds a Masters in Physical Organic Chemistry from the University of Pittsburgh and subsequently studied Polymer Science at Carnegie Mellon University. Ron lives in Brighton, Michigan with his family. 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Lewarchik, President and CEO of Chemical Dynamics, LLC, brings 40 years of paint and coatings industry expertise to his role as a contributing author with the Prospector Knowledge Center. As a contributing writer, Ron pens articles on topics relevant to formulators in the coatings industry. He also serves as a consultant for the Prospector materials search engine, advising on issues related to optimization and organization materials within the database. Ron's company, Chemical Dynamics, LLC (www.chemicaldynamics.net), is a full-service paint and coatings firm specializing in consulting and product development based in Plymouth, Michigan. Since 2004, he has provided consulting, product development, contract research, feasibility studies, failure mode analysis and more for a wide range of clients, as well as their suppliers, customers and coaters. He has also served as an Adjunct Research Professor at the Coatings Research Institute of Eastern Michigan University. As such, Ron was awarded a sub-grant from the Department of Energy to develop energy-saving coating technology for architectural applications, as well as grants from private industry to develop low energy cure, low VOC compliant coatings. He taught courses on color and application of automotive top coats, cathodic electro-coat and surface treatment. His experience includes coatings for automotive, coil, architectural, industrial and product finishing. Previously, Ron was the Vice President of Industrial Research and Technology, as well as the Global Director of Coil Coating Technology for BASF (Morton International). During his fourteen-year tenure with the company, he developed innovative coil coating commercial products primarily for roofing, residential, commercial and industrial building, as well as industrial and automotive applications. He was awarded fifteen patents for new resin and coating formulas. From 1974 to 1990, Ron held positions with Desoto, Inc. and PPG Industries. He was the winner of two R&amp;D awards for coatings utilizing PVDF resins, developed the first commercial high solids automotive topcoat and was awarded 39 U.S. patents for a variety of novel technologies he developed. He holds a Masters in Physical Organic Chemistry from the University of Pittsburgh and subsequently studied Polymer Science at Carnegie Mellon University. Ron lives in Brighton, Michigan with his family. 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