{"id":6722,"date":"2017-06-30T08:00:59","date_gmt":"2017-06-30T14:00:59","guid":{"rendered":"https:\/\/www.ulprospector.com\/knowledge\/?p=6722"},"modified":"2018-03-20T11:16:11","modified_gmt":"2018-03-20T17:16:11","slug":"pe-renewable-resourced-plastics-polyamides-biosources","status":"publish","type":"post","link":"https:\/\/ulprospector.ul.com\/6722\/pe-renewable-resourced-plastics-polyamides-biosources\/","title":{"rendered":"Renewable Resourced Plastics: Polyamides from Biosources"},"content":{"rendered":"<figure id=\"attachment_6730\" class=\"thumbnail wp-caption alignright\" style=\"width: 300px\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/ulprospector.ul.com\/media\/2017\/06\/8f83d998ad93429929d8c8ddb8d01d2772c8003759e9f6f42cd11a5b8c58c03c-300x190.png\" alt=\"Established polyamides (such as nylon 6, 6\/6, and 12) are produced from fossil fuels. Bio-based alternatives are now entering the fray.\" width=\"300\" height=\"190\" \/><figcaption class=\"caption wp-caption-text\">Established polyamides (such as nylon 6, 6\/6, and 12) are produced from fossil fuels. Bio-based alternatives are now entering the fray.<\/figcaption><\/figure>\n<p>Even though fossil resources have gotten much cheaper in recent years, there are big efforts to replace standard plastics by polymers made from renewable resources. Reduced consumption of fossil resources is especially important because of the climate change issues caused by the release of carbon dioxide. Away from the production of biodegradable polymers \u2014 for example, for packaging applications \u2014 there is a burgeoning interest in high performance materials made from renewable resources.<\/p>\n<h3>Would your formulation benefit from a polyamide?<\/h3>\n<p>Register today for access to Prospector\u2019s database of thousands of materials, including polyamides. See data sheets, request samples, and more.<\/p>\n<p><a role=\"button\" href=\"https:\/\/www.ulprospector.com\" target=\"_blank\" rel=\"noopener\"><br \/>\nRegister Now<br \/>\n<\/a><\/p>\n<figure id=\"attachment_6729\" class=\"thumbnail wp-caption alignleft\" style=\"width: 300px\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/ulprospector.ul.com\/media\/2017\/06\/a8736d5fdb2f00b4ecd5b9e6f6d9edb95d4a2f149fcbf35e820fcd161753c93b-1-300x200.jpg\" alt=\" There is growing interest in developing high performance materials from polyamide polymers made from renewable resources. Learn about some options here.\" width=\"300\" height=\"200\" \/><figcaption class=\"caption wp-caption-text\">Various raw materials as building blocks for plastics. SOURCE: Fraunhofer IGB<\/figcaption><\/figure>\n<p>Researchers at the Fraunhofer Institute for Interfacial Engineering and Biotechnology in Germany have developed a process for manufacturing high-quality plastics from <strong>terpenes<\/strong>, a waste stream of cellulose production.<sup>1<\/sup> The synthesis of polyamides from terpenes was developed at BioCat \u2013 Bio, Electro and Chemocataysis \u2014 the Straubing branch of Fraunhofer IGB, under the direction of Professor Volker Sieber.<\/p>\n<p>Terpenes are a renewable resource that is generated in large quantities as a side stream of pulp production as well as in the fruit industry. As a waste stream, the application of terpenes for the production of new bioplastics is not in conflict with the need of food production for humans and animals.<\/p>\n<p>Today, significant amounts of terpenes are not used as a bio-based raw material, but incinerated to aid the energy supply of pulp mills. But because of the complex structure of the terpenes, a much higher value application is desirable.<\/p>\n<p>Researchers expect to be able to manufacture products like coatings, textiles and adhesives from the bio-based polyamides. Up to now, these bio-based plastics have been manufactured only in the laboratory, but the plan is to develop a synthetic route which allows future production on an industrial scale.<\/p>\n<p>Elsewhere, another novel high-performance bio-based polyamide, <strong>poly(pentamethylene oxamide)<\/strong>, exhibits excellent mechanical, thermal, and water absorption properties, and is suitable for the fabrication of plastic parts for the automobile and electronics industries.<\/p>\n<p>1,5-pentanediamine (also known as <strong>cadaverine<\/strong>) is a potential renewable candidate to replace hexamethylenediamine in the production of polyamide (an important polymer in the plastic and textile industries). To date, however, yields of 1,5-pentanediamine have been too low for commercialisation and only recently has cadaverine been produced on a mass scale.<\/p>\n<p>Cadaverine can be used to produce a variety of polyoxamides \u2014 a class of polyamides that include the shortest possible diacid link (an oxalyl unit) in their parent chain. These have recently attracted attention because they exhibit high chemical resistance, melting temperature, modulus, and UV light stability, as well as low water absorption and solubility properties. They include:<\/p>\n<ul>\n<li>poly(pentamethylene succinamide) (PA54)<\/li>\n<li>poly(pentamethylene hexanediamide) (PA56)<\/li>\n<li>poly(pentamethylene decanediamide) (PA510)<\/li>\n<li>poly(pentamethylene eicosanediamide) (PA520)<\/li>\n<\/ul>\n<p>In particular, it has been shown that PA510 has a low water uptake compared with nylon 6 and 66 (PA6 and PA66). This means that PA510 has good dimensional stability and mechanical properties, and it is well-suited for energy-friendly transportation (because of its low density). It has also been demonstrated that PA56 exhibits good thermal properties and a special crystallisation behaviour.<\/p>\n<p>Despite these attractive engineering properties, polyoxamides have not yet been widely commercialised. Ube Industries Ltd (Japan), however, has recently initiated pilot commercial runs for poly(nonamethylene oxamide) &#8211; PA92 &#8211; which has been intensely studied for many years and has been shown to have good properties.<\/p>\n<p>Another novel bio-based polyoxamide is <strong>poly(pentamethylene oxamide)<\/strong> or PA52. This can be synthesised from dibutyl oxalate and 1,5-pentanediamine with the use of a conventional two-step polymerization technique (pre-condensation in solution and post-condensation in the solid state).<\/p>\n<p>Compared with commercially available polyamides \u2014 PA6, PA66 and PA46 \u2014 PA52 exhibits a high melting temperature, good mechanical properties, low water absorption, and excellent crystallisation characteristics (see Table 1 below). PA52 is thus well suited for high-temperature, high-performance parts in the automobile and electronics industries. PA52 thus has great potential to compete with and replace fossil-fuel-based polyamides.<\/p>\n<table>\n<tbody>\n<tr>\n<td width=\"168\"><strong>Property<\/strong><\/td>\n<td colspan=\"4\" width=\"169\"><strong>Polyamides<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"168\"><\/td>\n<td width=\"34\">PA52<\/td>\n<td width=\"47\">PA46<\/td>\n<td width=\"46\">PA6<\/td>\n<td width=\"42\">PA66<\/td>\n<\/tr>\n<tr>\n<td width=\"168\">Melting temperature (\u00b0)<\/td>\n<td width=\"34\">302<\/td>\n<td width=\"47\">295<\/td>\n<td width=\"46\">220<\/td>\n<td width=\"42\">258<\/td>\n<\/tr>\n<tr>\n<td width=\"168\">Heat of fusion (Jg-1)<\/td>\n<td width=\"34\">90.7<\/td>\n<td width=\"47\">91.0<\/td>\n<td width=\"46\">57.0<\/td>\n<td width=\"42\">50.0<\/td>\n<\/tr>\n<tr>\n<td width=\"168\">Crystallization enthalpy (Jg-1)<\/td>\n<td width=\"34\">85.6<\/td>\n<td width=\"47\">&#8211;<\/td>\n<td width=\"46\">40.0<\/td>\n<td width=\"42\">49.0<\/td>\n<\/tr>\n<tr>\n<td width=\"168\">Glass transition temperature (\u00b0)<\/td>\n<td width=\"34\">125<\/td>\n<td width=\"47\">80<\/td>\n<td width=\"46\">54<\/td>\n<td width=\"42\">60<\/td>\n<\/tr>\n<tr>\n<td width=\"168\">Decomposition temperature (\u00b0)<\/td>\n<td width=\"34\">449<\/td>\n<td width=\"47\">350<\/td>\n<td width=\"46\">448<\/td>\n<td width=\"42\">458<\/td>\n<\/tr>\n<tr>\n<td width=\"168\">Water absorption (wt%)<\/td>\n<td width=\"34\">3.2<\/td>\n<td width=\"47\">12.4<\/td>\n<td width=\"46\">10.0<\/td>\n<td width=\"42\">9.0<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Table 1. Summary of the properties of PA52, compared with those of three commercially available polyamides, i.e., PA46,14,15 PA6, and PA6614).4PA46: Poly(tetramethylene adipamide). PA66: Poly(hexamethylene adipamide).<\/p>\n<p>At the 10th International Conference on Bio-based Materials in May 2017, Kado announced it was focusing on the production of novel specialty chemicals by biological techniques and replacing incumbent product by a bio-based equivalent with similar characteristics.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Even though fossil resources have gotten much cheaper in recent years, there are big efforts to replace standard plastics by polymers made from renewable resources. Reduced consumption of fossil resources is especially important because of the climate change issues caused &hellip; <a href=\"https:\/\/ulprospector.ul.com\/6722\/pe-renewable-resourced-plastics-polyamides-biosources\/\">Continued<\/a><\/p>\n","protected":false},"author":22,"featured_media":6723,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"episode_type":"","audio_file":"","podmotor_file_id":"","podmotor_episode_id":"","cover_image":"","cover_image_id":"","duration":"","filesize":"","filesize_raw":"","date_recorded":"","explicit":"","block":"","itunes_episode_number":"","itunes_title":"","itunes_season_number":"","itunes_episode_type":"","footnotes":""},"categories":[21],"tags":[206,219],"ppma_author":[1238],"class_list":{"0":"post-6722","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-plastics-2","8":"tag-sustainability","9":"tag-category-overview","10":"entry"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Polyamides from biosources: Renewable resourced plastics<\/title>\n<meta name=\"description\" content=\"There is growing interest in developing high performance materials from polyamide polymers made from renewable resources. 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Having originally qualified as a metallurgist at Cambridge University, Andy spent a period as a consultant, where he specialised in advanced composites, asbestos substitutes and the methodology of materials selection, subjects on which he has published several books and technical papers. Since the early 1980s, he has edited many of the leading manufacturing and engineering titles in the UK, firstly cutting his teeth as a technical journalist on Design Engineering. Known as \\\"The Materials Man\\\", he covered many of the early innovations in engineering plastics. He was promoted to editor in 1985 and subsequently moved on to edit Engineering magazine (1992), and Industrial Technology (1994). In 1999, with former colleagues, he launched Pro-Talk, which founded the first online publications for engineers in Europe - the then thriving business was sold to Centaur Publications in 2006. Since then, Andy has continued to publish online, including his own title New Materials International (www.newmaterials.com). He is also a regular contributor to many specialist engineering titles in the UK and Europe, including Controls, Drives &amp; Automation (CDA), Engineering &amp; Technology (E&amp;T), and Environmental Technology. As technology companies strive to manage their own websites, they are recognising the need to develop their writing and editing resources. Andy now works directly for companies in the manufacturing sector, delivering technical content through this medium for their current and prospective customers. Working with end users, PR agencies and website designers, this business is growing rapidly and Andy is aactively building a team of expert writers to fufil the demand for feature articles, news items and white papers.\",\"sameAs\":[\"http:\\\/\\\/www.ulprospector.com\"],\"url\":\"https:\\\/\\\/ulprospector.ul.com\\\/author\\\/andy-pye\\\/\"}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"Polyamides from biosources: Renewable resourced plastics","description":"There is growing interest in developing high performance materials from polyamide polymers made from renewable resources. 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