{"id":9332,"date":"2019-04-01T09:32:58","date_gmt":"2019-04-01T15:32:58","guid":{"rendered":"https:\/\/www.ulprospector.com\/knowledge\/?p=9332"},"modified":"2024-01-18T12:53:52","modified_gmt":"2024-01-18T18:53:52","slug":"lockheed-martin-explores-a-different-kind-of-space-for-nasa","status":"publish","type":"post","link":"https:\/\/ulprospector.ul.com\/9332\/lockheed-martin-explores-a-different-kind-of-space-for-nasa\/","title":{"rendered":"Lockheed Martin Explores a Different Kind of Space for NASA"},"content":{"rendered":"<p><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-9337 alignright\" src=\"https:\/\/ulprospector.ul.com\/media\/2019\/03\/lockheed-cs-2019-image-100x100-01-web-300x300.jpg\" alt=\"\" width=\"300\" height=\"300\" srcset=\"https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-2019-image-100x100-01-web-300x300.jpg 300w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-2019-image-100x100-01-web-150x150.jpg 150w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-2019-image-100x100-01-web-30x30.jpg 30w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-2019-image-100x100-01-web-60x60.jpg 60w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-2019-image-100x100-01-web-90x90.jpg 90w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-2019-image-100x100-01-web.jpg 308w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<h2>Custom sheet metal parts solve storage space limitations\u2014in space\u2014for eventual voyage to Mars<\/h2>\n<p>Mankind first set foot on the moon in 1969, laying our first footprints on our orbiting partner, roughly 230,000 miles away. Nearly five decades have now passed since we last visited. Today, NASA is developing the Orion spaceship, which will launch astronauts back into lunar orbit, to the moon\u2019s surface and, if all goes as scheduled, to Mars. Protolabs is one of the companies making NASA\u2019s dream journey a reality, providing\u00a0<a title=\"Sheet Metal Fabrication\" href=\"https:\/\/www.protolabs.com\/services\/sheet-metal-fabrication\/\" data-udi=\"umb:\/\/document\/c1d620449e674ff49fe7eb045cacced1\">sheet metal fabrication capabilities<\/a>\u00a0to aerospace giant\u00a0<a href=\"https:\/\/www.lockheedmartin.com\/en-us\/index.html\" target=\"_blank\" rel=\"noopener noreferrer\">Lockheed Martin<\/a>, which is a major NASA contractor, for this critical next step to the Moon.<\/p>\n<p>In order to boldly go where no human has gone before, Lockheed Martin is designing, and Protolabs is manufacturing, parts of the infrastructure that will support\u00a0NASA\u2019s Gateway concept. The Gateway will act as a space port, orbiting the moon. The work continues in a Florida building, where the company is constructing an earthbound, full-sized physical model of the living quarters portion of the Gateway, called the Habitat Ground Test Article (HGTA).<\/p>\n<p>The space-based version of this module will provide a comfortable environment for astronauts on their long journeys and is currently scheduled to launch in 2024. It will dock with another module that will generate power and propulsion, which will launch in 2022.<\/p>\n<figure id=\"attachment_9333\" class=\"thumbnail wp-caption aligncenter\" style=\"width: 1024px\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-9333 size-large\" src=\"https:\/\/ulprospector.ul.com\/media\/2019\/03\/lockheed-cs-image-1550x475-01-1024x314.jpg\" alt=\"\" width=\"1024\" height=\"314\" srcset=\"https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-image-1550x475-01-1024x314.jpg 1024w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-image-1550x475-01-300x92.jpg 300w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-image-1550x475-01-768x235.jpg 768w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-image-1550x475-01.jpg 1550w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"caption wp-caption-text\">Lockheed Martin turned to Protolabs for rapid sheet metal fabrication of solid aluminum parts to create a key piece of secondary infrastructure for a storage portion of the living quarters of NASA\u2019s Gateway port. The storage unit will hold scientific experiments and cargo for NASA\u2019s future lunar missions.<\/figcaption><\/figure>\n<h3>Development Challenge: How to Overcome Space Limitations in Space<\/h3>\n<p>Not surprisingly, when traveling through the vastness of space, you have to consider small, but critical, details\u2014like storage\u2014as carefully as big ones. \u201cProtolabs needed to fabricate a key piece of secondary structure for the HGTA,\u201d said Chris Cloutier, Lockheed Martin\u2019s Advanced Programs prototype lead. \u201cIt\u2019s the backbone that will hold both the scientific experiments and payloads needed to maintain the habitat.\u201d<\/p>\n<p>Jeff Budny, a Lockheed Martin systems integration engineer, visited Protolabs\u2019 Nashua, New Hampshire facility to ensure that the company\u2019s sheet metal fabrication capabilities were up to the task. He left confident in the team and the build began soon thereafter. Protolabs has partnered with Lockheed Martin before, including producing prototype parts for a\u00a0<a href=\"https:\/\/www.youtube.com\/watch?v=OEQV1EXCNTc\" target=\"_blank\" rel=\"noopener noreferrer\" data-anchor=\"?v=OEQV1EXCNTc\">portable drone<\/a>.<\/p>\n<h3>Manufacturing Solution: Sheet Metal is Best Strategy for Limited Space<\/h3>\n<div class=\"image-content\">\n<div class=\"image-block-content-normal\">\n<p>Several design considerations guided the aerospace and digital manufacturing company including factors like weight, strength, longevity, and of course, safety:<\/p>\n<ul>\n<li><strong>Weight<\/strong>\u00a0is always important in space travel because excess weight means more fuel is needed to get off the ground and into space. Every pound makes a difference. Lightweight, but strong, aluminum proved the best material for this project.\n<p><figure id=\"attachment_9334\" class=\"thumbnail wp-caption alignright\" style=\"width: 570px\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-9334 size-full\" src=\"https:\/\/ulprospector.ul.com\/media\/2019\/03\/lockheed-cs-2019-image-570x308-02-web.jpg\" alt=\"\" width=\"570\" height=\"308\" srcset=\"https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-2019-image-570x308-02-web.jpg 570w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-2019-image-570x308-02-web-300x162.jpg 300w\" sizes=\"(max-width: 570px) 100vw, 570px\" \/><figcaption class=\"caption wp-caption-text\">NASA is developing the Orion spaceship, including NASA\u2019s Gateway port living quarters, as seen in this concept. Orion will launch astronauts back into lunar orbit and, eventually, to Mars. Lockheed Martin is designing, and Protolabs is manufacturing, parts of the infrastructure of these living quarters.<\/figcaption><\/figure><\/li>\n<li>Protolabs\u2019 framework had to be enough to hold heavy objects in place and survive the jostling that is inherent during a rocket launch. Cargo and experiments can\u2019t tumble down from a storage rack mid-flight, so the system needed to be able to maintain its integrity when confronted with excessive g-forces.<\/li>\n<li>Because a space-based habitat is expected to last for a long time, it was equally important to think of the future and overall\u00a0<strong>longevity\u00a0<\/strong>of the parts. \u201cThe parts that Protolabs created for this project will have to last for an entire generation\u2014the lifetime of the project,\u201d said Cloutier. \u201cThat means modularity is especially important so we can adapt the structure to meet tomorrow\u2019s needs.\u201d As anyone who lives in a tiny house can tell you, it\u2019s not how big space is, it\u2019s how you use it. The storage area Lockheed Martin and Protolabs created can easily change configurations to accommodate today\u2019s experiments or whatever might be needed in the future.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<ul>\n<li>Finally, and arguably most important, is\u00a0<strong>safety<\/strong>. If you\u2019ve ever scratched yourself on a metal rack, you know it\u2019s an unpleasant moment. Imagine being 200,000 miles from Earth, wearing a pressurized suit for a trip to the moon or Mars. A cut from that same sharp edge would result in tragedy. To that end, Protolabs carefully crafted parts, using techniques such as chamfering to eliminate sharp edges.<\/li>\n<\/ul>\n<p>Some parts also have complex bends, which Protolabs manufactured to tight specifications. When completed, the parts were shipped to Florida for what Cloutier referred to as \u201ceasy assembly.\u201d<\/p>\n<h3>Outcome: Installation and Testing Before Launch<\/h3>\n<figure id=\"attachment_9335\" class=\"thumbnail wp-caption aligncenter\" style=\"width: 570px\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-9335 size-full\" style=\"font-weight: bold; font-size: 1.4rem;\" src=\"https:\/\/ulprospector.ul.com\/media\/2019\/03\/lockheed-cs-2019-image-570x308-01-web.jpg\" alt=\"\" width=\"570\" height=\"308\" srcset=\"https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-2019-image-570x308-01-web.jpg 570w, https:\/\/ulprospector.ul.com\/wp-content\/uploads\/2019\/03\/lockheed-cs-2019-image-570x308-01-web-300x162.jpg 300w\" sizes=\"(max-width: 570px) 100vw, 570px\" \/><figcaption class=\"caption wp-caption-text\">An earthbound model of the living quarters of NASA\u2019s Gateway port, which is currently being developed at NASA in Florida, is called the Habitat Ground Test Article.<\/figcaption><\/figure>\n<p>An earthbound model of the living quarters of NASA\u2019s Gateway port, which is currently being developed at NASA in Florida, is called the Habitat Ground Test Article.The Protolabs parts for this next generation space mission are now installed in the HGTA and Lockheed Martin\u2019s designs are entering a test phase. NASA astronauts will soon experience the HGTA environment for themselves and help determine if the model they have created meets their needs and expectations. As part of the testing, they will be looking closely at the storage modules that Protolabs has fabricated.<\/p>\n<p>Cloutier and the Lockheed Martin team were pleased with the end result and look forward to working with Protolabs on future projects. \u201cPartnering with Protolabs was easy,\u201d said Cloutier. \u201cWe ended up with high fidelity hardware at a bargain price on a very competitive schedule.\u201d<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Custom sheet metal parts solve storage space limitations\u2014in space\u2014for eventual voyage to Mars Mankind first set foot on the moon in 1969, laying our first footprints on our orbiting partner, roughly 230,000 miles away. Nearly five decades have now passed &hellip; <a href=\"https:\/\/ulprospector.ul.com\/9332\/lockheed-martin-explores-a-different-kind-of-space-for-nasa\/\">Continued<\/a><\/p>\n","protected":false},"author":30,"featured_media":9337,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"episode_type":"","audio_file":"","podmotor_file_id":"","podmotor_episode_id":"","cover_image":"","cover_image_id":"","duration":"","filesize":"","filesize_raw":"","date_recorded":"","explicit":"","block":"","itunes_episode_number":"","itunes_title":"","itunes_season_number":"","itunes_episode_type":"","footnotes":""},"categories":[27,21],"tags":[],"ppma_author":[1250],"class_list":{"0":"post-9332","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-design","8":"category-plastics-2","9":"entry"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - 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